ABB Robotics released its new modular OptiFact™ software platform that streamlines data collection, visualization, and analysis in automated production facilities. Additionally, it enables users to collect, manage, and analyze data from hundreds of factory devices, including ABB robots. They determine key performance indicators including cycle time and overall equipment efficiency (OEE). By speeding up diagnostics and decision-making, OptiFact increases the production line uptime with less engineering effort. Accordingly, this ensures production can keep pace with customer demand.

“Across industries, we see a dramatic increase in the digitalization of manufacturing as companies seek to increase the flexibility, efficiency, and sustainability of their operations. This happens in the face of changing consumer behaviors and long-term global skilled labor shortages,” said Marc Segura, President of ABB Robotics. “At ABB Robotics, we are enabling this shift with software products that businesses need to accelerate their growth in today’s fast-changing market.”

Recently, the increased demand for automation solutions resulted from digitization, the acceleration of sustainable manufacturing, and the pandemic. According to the International Federation of Robotics (IFR), the number of robots sold worldwide has almost tripled over the past decade. Growing reliance on automation has resulted in increasingly complex production environments. Accordingly, it drives demand for tools to enable plant managers to collect and capitalize on data gathered as a side product of automation. 

Realize, Elevate

OptiFact adds to ABB’s comprehensive suite of leading digital solutions that help businesses of all sizes. Mainly, it helps them imagine new digitally enabled processes, realize them on the factory floor, and elevate operations. These are accomplished by simplifying production to increase productivity and flexibility.  With OptiFact, factory operators can determine the root cause of production errors. Then, they use ABB’s RobotStudio Cloud to make adjustments to the program and develop an improved robotic solution.

Also, RobotStudio®’s desktop, cloud, and AR viewer solutions help users easily plan and imagine new deployments of ABB industrial robots or adapt existing ones to new production tasks. Its innovative features such as Automatic Path Planning allow robots to determine the most efficient paths and avoid collisions with existing obstacles. Additionally, RobotStudio offers a true “what you see is what you get” user experience with 99 percent accuracy between the robot’s digital twin and its real-world deployment. Because of this, RobotStudio speeds up design and commissioning time by up to 50 percent. 

Application-specific AI-driven software technology such as ABB’s Item Picker offers value-added features that facilitate the realization of robotics deployments with enhanced performance, safety, and quality. Best-in-class motion control cuts the power requirements of pick and place operations by up to 17 percent, speeding tasks by 13 percent. Also, VSLAM technology (visual simultaneous localization and mapping) leverages artificial intelligence for accurate indoor navigation in dynamic indoor environments.

Performance in Multiple Production Environments

OptiFact is already deployed in several production facilities, including a highly automated automotive production environment. Particularly, it collects and analyzes production process cycle times and other key performance indicators. As a result, it provides unparalleled visibility into factory operations. Additionally, it saves up to 25 percent of experts’ time. As a result, the customer has added the deployment of over 580 robots in its operations.

Also, the platform has proven its value for small and mid-sized enterprises. An additional pilot demonstrated the platform’s ability to identify production bottlenecks in production lines involving up to 20 robots. The customer’s digital team integrated OptiFact into its production environment in just two months from first contact to final delivery. Once deployed, OptiFact simplified data collection and the visualization of key performance indicators such as cycle time and PLC alarms. By addressing operational inefficiencies detected using OptiFact, the facility increased production time by up to 20 percent.

Six Months Free Access

ABB is holding a public preview competition, in which 20 winners will receive free access to OptiFact for six months. It includes access to customer support to test the platform, collect data, monitor equipment, and improve production efficiency.

Explore the benefits of OptiFact to learn how ABB’s digital solution suite can accelerate automated businesses at OptiFact.

ABB offered a live demonstration of OptiFact and ABB Robotics’ entire suite of digital solutions at the 2023 China International Industry Fair (CIIF). It was held from Sept. 19 to 23 at the Shanghai National Convention and Exhibition Center at booth E001 in Hall 8.1.