Industrial automation and digital transformation provider Rockwell Automation, Inc. has announced the successful one-year implementation of the Plex Manufacturing Execution System (MES). Particularly, the company made the implementation BIC’s plant in Bizerte, Tunisia.

As a background, BIC has been pursuing digitalization and transformation. Specifically, the standardization of production processes and integration across machines, people, and business layers. Meanwhile, Plex MES got its nod in the application for its broad functional scope and technical capabilities. It has a cloud-based software-as-a-service solution offering comprehensive support to BIC’s standardization process.

Malte Dieckelmann, Vice President of Enterprise Software Sales, EMEA, explains, “Our collaboration with BIC marks a major milestone in digitally transforming its manufacturing operations.” Moreover, Dieckelmann said, “By leveraging Plex MES, BIC can transition to a more efficient, standardized, and paperless system. This development not only improves operations but also aligns with our shared focus on innovation and efficiency.”

Improving Operational Efficiency

The deployment of Plex MES began in 2020 with a pilot project at BIC’s production facility in Bizerte, Tunisia. The Plex MES system offers live reporting. Thus, enabling real-time visibility, automation of data collection, and tracking of production KPIs. The benefits of this project include improved inventory control, waste reduction, reduced error from manual processing, and overall equipment efficiency (OEE). It has also allowed for the automation of production integration, a significant change for people on the shop floor.

Rogelio Demay, Senior Manager Information Technology Manufacturing, at BIC, states: “Our journey towards digital transformation is fundamentally about integrating people and technology to improve operations. The shift from a paper-based system to Plex MES has been a tremendous step towards self-sufficiency, enabling us to react swiftly to issues, drive continuous improvement, and ultimately enhance efficiency.”

Meanwhile, Plex MES also serves as a foundation for BIC’s broader Smart Manufacturing Initiative. This includes the integration of additional elements within the factory to help shift from a paper-based system to Plex MES. In addition, the support self-sufficiency with a 360-degree view of the factory floor.

On the other hand, Rockwell Automation has been a key partner in this initiative, supporting BIC’s vision of connecting operational technologies and the IoT world. Thus, bridging the gap between these two spheres and seamlessly integrating them into the company’s operations. This provides one single source of truth for manufacturing data.

Demay adds, “We value our past while embracing innovation, with a focus on breaking down silos to integrate technology and people. We believe our people are the first factor for success and integrating MES with daily routines is our way forward to improve operational efficiency.”

Pioneers New Industry Standard

BIC is pursuing to continue this digital transformation beyond the Bizerte plant. Dafni Vakasi, Smart Manufacturing Manager at BIC described how this approach will be applied across the other BIC factories in Athens, Manaus, and Mexico. Here, the Plex MES solution will play a major role in the journey.

Meanwhile, the expansion will also deliver benefits beyond BIC’s factory walls, helping to integrate suppliers on one side and delivery on the other to fully realize the goals of Industry 4.0, including driving actionable insights from data to empower decisions. With Rockwell Automation’s support, BIC’s journey is set to revolutionize its operations. Thus, establishing a new standard in the manufacturing industry.