Yamaha Robotics SMT Section has introduced its latest inline solder-paste inspection system. Particularly, it consolidates high-speed and high-resolution inspection capabilities in a single unit. Thus, the VP-01G-Y uses advanced algorithms in 2D and 3D modes to aid focusing and contour extraction.
Analysis includes 3D solder-paste and adhesive inspection, foreign-matter detection, and board warpage. Specifically, to assist screen-printing, dispensing, and component-placement processes. Moreover, the system compensates for board warping and inspects flexible PCBs. Advanced features include a ring light source that provides 360° illumination to ensure reliable inspection and accurate three-dimensional measurements.
The one-head design allows continuous, changeover-free inspection, with 25µm, 20µm, or 15µm lens and software-controlled multiple-resolution switching. The resolution is switchable for each visual field. Thus, enabling optimum throughput when inspecting boards with areas of high interconnect density and mixed-size parts. This include ultra-small components down to 0201 and 03015 SMD chips.
The new product can integrate fully with the 1 STOP SMART SOLUTION for surface-mount assembly and YSUP intelligent factory software. Hence, the VP-01G-Y shares data extensively with upstream and downstream equipment. The system responds automatically to setup-change instructions according to the PCB identity. Also, it feeds-back inspection results to enhance print quality, and feeds-forward bad-mark data to minimize component-mounting cycle time.
The VP-01G-Y adds powerful data-driven capabilities to surface-mount assembly within a space-efficient footprint of 938mm x 1191mm. The board-size range, from 50mm x 50mm to 510mm x 510mm, fulfils production demands across diverse sectors including automotive, medical, industrial, and consumer electronics manufacturing.