FUJI Smart Factory Platform NXTR A model　

The NXTR A model, part of the FUJI Smart Factory Platform, is a revolutionary pick-and-place machine that is redefining the standards of automation in the manufacturing industry. This model is designed to enhance productivity, maintain high-quality standards, and reduce the need for manual intervention, thereby streamlining the production process.

One of the standout features of the NXTR A model is its automated part supply and exchange system. This system is enabled by the Smart Loader, which completely automates part supply and changeover for the next production according to the production schedule. In a line equipped for automatic part supply, the Smart Loader automatically supplies machines with cassette-type feeders from a buffer station within the line. This allows for the necessary parts to be set in the buffer station in advance, further enhancing the efficiency of the production process. This system not only eliminates short stops due to part supply errors but also mitigates issues caused by delays and mistakes during supply work.

Another key feature of the NXTR A model is its ability to handle a wide range of panel sizes. The model supports panels up to 750 x 610 mm on single-lane conveyors and up to 370 x 280 mm on dual-lane conveyors. This expanded conveyable panel size allows the NXTR A model to support a greater variety of production, from large panel production to highly efficient production of double-sided, small to medium-sized panels.

The NXTR A model also performs various checks within pick and place machines to verify the process result shortly after that process: Checking placement immediately following placement, and checking placed parts before placing shield parts, for example. This prevents production of defective products and reduces wasted time and parts.

The NXTR A model is a testament to the power of automation in modern manufacturing. Its automated part supply and exchange system, automatic feeders, and ability to handle a wide range of panel sizes make it a versatile and efficient solution for any production line. With its focus on maintaining high-quality placements and reducing manual intervention, the NXTR A model is truly paving the way for the smart factories of the future.

FUJI Smart Factory Platform NXTR S model

The NXTR S model is a high-end pick and place machine that inherits the concepts of the highly-popular NXT series. This model is designed with a truly modular concept, allowing for the optimal line configuration that caters to production needs at user sites.

Key features of the NXTR S model include its real-time sensing placement, optimized placement actions, and part handling checks after placement, ensuring a high level of Quality, Cost, and Delivery (QCD) performance. The real-time sensing technology monitors the status of the machine, controlling the stress on parts and panels simultaneously, which ensures stable, high-quality placement.

High accuracy placement is a standard feature of the NXTR S model. Placements can be performed with a high accuracy of ±25 um at all times, irrespective of the head type or the part to be placed. The machine also controls the push-in amount during placement, allowing for placement with the appropriate pressure.

The NXTR S model supports a wide range of parts, thanks to the newly developed heads. These heads contribute to line balancing and flexible production without drops in production rates, even when a different set of parts is used in the next production.

An expanded placeable panel size is another notable feature of the NXTR S model. The panel size coverage is expanded so that panels up to 750 x 610 mm are supported with single conveyors and up to 370 x 280 mm with dual-lane conveyors. This means that NXTR line configurations are capable of supporting a greater variety of production.

The NXTR S model is a forward-thinking machine for modern factory applications. With its real-time sensing placement, high accuracy, and expanded placeable panel size, it offers a truly modular design for the optimal line configuration that caters to any production type.

Key features of the NXTR S model include its real-time sensing placement, optimized placement actions, and part handling checks after placement, ensuring a high level of Quality, Cost, and Delivery (QCD) performance. The real-time sensing technology monitors the status of the machine, controlling the stress on parts and panels simultaneously, which ensures stable, high-quality placement.

High accuracy placement is a standard feature of the NXTR S model. Placements can be performed with a high accuracy of ±25 um at all times, irrespective of the head type or the part to be placed. The machine also controls the push-in amount during placement, allowing for placement with the appropriate pressure.

The NXTR S model supports a wide range of parts, thanks to the newly developed heads. These heads contribute to line balancing and flexible production without drops in production rates, even when a different set of parts is used in the next production.

An expanded placeable panel size is another notable feature of the NXTR S model. The panel size coverage is expanded so that panels up to 750 x 610 mm are supported with single conveyors and up to 370 x 280 mm with dual-lane conveyors. This means that NXTR line configurations are capable of supporting a greater variety of production.

The NXTR S model is a forward-thinking machine for modern factory applications. With its real-time sensing placement, high accuracy, and expanded placeable panel size, it offers a truly modular design for the optimal line configuration that caters to any production type.

Fuji Flexible Placement Platform AIMEXR

The AIMEXR is a versatile machine designed to be an all-rounder for the new era, that excels in high-mix production and variable-mix variable-volume production. The AIMEXR is particularly strong in supporting New Product Introduction (NPI) for starting new production quickly and providing immediate support for production type changes with batch changeovers.

The AIMEXR has an expanded panel size so that it is possible to place parts in a range up to 1,068 x 610 mm. In addition, panel warpage up to 7 mm is supported.

With the expanded range of parts that can be supported, the newly developed heads contribute to line balancing and flexible production without drops in production rates even when a different set of parts is used in the next production. The machine achieves even faster placement rates by supporting the new RH28 heads.

Automatic part data creation and on-machine editing using a large touchscreen panel makes it possible to easily ramp up new production and smoothly respond to sudden changes for parts and programs.

The AIMEXR can also be used to prevent placement defects caused by operation errors and defective parts, by equipping LCR units that check the electrical properties of chip parts, and coplanarity units that check the leads and bumps on IC parts.

The AIMEXR has also been designed with the environment in mind. The machine power consumption has been reduced by 10% by using highly efficient motors, and efforts have been taken to reduce the environmental impact during the coating process.

The AIMEXR is a versatile, high-performance machine that excels in automation. It is designed to handle a wide range of production operations, from high-mix production to mass production, and it does so with high efficiency and quality, making it a standout choice for any production site.

High Accuracy Solder Printing Machine GPX-CII

The GPX-CII is a high-accuracy solder printing machine that is part of the highly-rated GPX series. This machine is known for its excellent cost performance, superior printing accuracy, and speed.

A notable feature of the GPX-CII is its stability. Its consistent, highly rigid machine design from the base to printing section enables high accuracy printing for any task – from ultra fine patterns (0201 mm (008004″)) to the printing of large panels – and the durability to maintain printing quality. An alignment accuracy of ±12 um, together with Fuji’s original print pressure feedback control, reduces variation in the solder filling amount.

The GPX-CII also boasts automation features for cost effectiveness and time-saving. Automatic solder supply always ensures a stable amount of solder. A unit for directly setting solder cups is also available, reducing the cost of maintenance and the operation time by eliminating needless filling work. During cleaning, the range in which cleaning fluid is applied is automatically adjusted to match the width of the panel, so that only the amount of fluid needed is used.

A new automatic mask exchange unit that conveys masks to the GPX-CII using an AMR, and exchanges masks automatically at the machine, will also be on show at the Fuji booth at Productronica China.

The GPX-CII is a high-accuracy solder printing machine that offers a range of features designed to enhance productivity and maintain high-quality output, making it a valuable asset to any production site.

High Accuracy Dual Lane Solder Printing Machine GPX-CW

The new GPX-CW is a compact, high-performance screen printer designed for dual lane production and offers an excellent printing accuracy, speed, and usability, as well as cost performance.

An optimal line configuration can be made in combination with double conveyor machines that support dual lane production. The production lines can be installed back-to-back with one-side operation, making effective use of the factory space.

A consistent highly rigid machine design from the base to printing section enables high accuracy printing and durability which can maintain printing quality. Variation in the solder paste filling amount is reduced by an alignment accuracy of ±10 um, Fuji’s original print pressure feedback control, and the clamp pressure specified in recipes.

The appropriate solder paste amount is always maintained by using the automatic solder paste supply function and solder paste roll detection function. The mechanism to reduce the amount of solder paste escaping from the printing squeegees lowers the volume of escaped solder paste during printing. The area to which the cleaning solution is dispensed is automatically adjusted based on the panel width. These reduce waste of production consumption materials.

The GPX-CW has all the features necessary for high output in a limited space, enhancing the floor productivity at production sites looking for modern printing solutions.

04 March 2025